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Plumbing my first overflow?

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    Posted: January 15 2013 at 1:00am
I am in the process of setting up a new 90 gallon tank with 35 gallon sump.  I have set up 2 tanks in the past and am currently running a 55 gallon right now, although I have never used a sump before.  I am running into some issues when plumbing the sump.  I set up the entire thing using pvc and it looks good, no leaks anywhere and seems to be effective, however... it sounds like a toilet is flushing the entire time due to air rushing down the overflow.  Every few seconds large bubbles comes out of the overflow so fast it splashes water all over the underside of the stand.

My tank has 1 built in overflow and is drilled with two 1 inch holes cut in the bottom of the glass in the overflow.  I used one hole for the overflow drain running straight down, and the other for the return pipe running up inside the overflow box and over the edge of the teeth.

At the moment the only ball valve I have is on the return line.  Do I need to install one on the overflow pipe as well?

What shape should the opening at the top of the overflow drain line be, and will this method of having only 1 overflow line work?

At the moment the top of the overflow drain line is shaped like an "h" with a hole drilled in the cap to still allow air but to muffle the sound.

Is it better to have a perfect siphon with no air allowed in at all?

Any help would be greatly appreciated! Thanks :)
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Fatman Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 7:01am
Sounds like you built up a Durso overflow.  Throttling back the drain line on a single overflow is a disaster waiting to happen should it get a small clog you'll flood your tank and with a ball valve partially closed in the line you're more likely to catch stuff that will clog it.

If you have completed your setup you're likely stuck with the Durso type overflow.  If you're not finished setting it up I'd investigate having another hole drilled and setting up a Herbie.  You have two drains one that is full siphon and almost noiseless and another as a backup.

If you have to use the Durso you can use two 90 degree elbows on the top of the drainline.  I'd drill a hole in the side of one of the elbows to prevent the overflow from draining too much into the sump and drill a hole small hole in the top and push down a small line to allow air to escape, that should silence it a bit. It's easier to build than to describe.

I have one Durso on my display and a Herbie on the frag tank.  You can run up (I'm in South Weber) and see it if you like. 

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Post Options Post Options   Thanks (0) Thanks(0)   Quote ClownFishAddict Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 8:34am
First you need to understand the durso valve and what it does. here is a picture of it.


if you notice after the overflow water reaches the inlet of the valve #2 it travels down the drain. if you look at the top of the drain (durso) you will see a nipple. the nipple is what allows airflow down and silences the flushing sound. Remember the height of the durso also contributes to the flushing sound. Note in the picture where that one is and try to match it.

Hope This Helps


Edited by ClownFishAddict - January 15 2013 at 8:39am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote speyside712 Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 9:04am
Hmmm,
     Thanks for the help guys, I'm still a bit confused though.  At the moment, I already have two 90 degree elbows on the top over the overflow, and I have drilled a hole in the cap to provide the nipple you mentioned, and i'm still getting big bubbles rocketing out of the bottom of the overflow.  The water level in the overflow chamber fills up to the top until a full siphon starts and then it goes down about 4 inches really fast, then fills up again, starting the cycle over.
 
My set up looks exactly like the durso that ClownFishAddict posted...
 
Fatman, I will be in south ogden tonight, maybe I could stop by and take a look at your set up on my way back home to centerville around 7 or so?  I think I've met you and your son before actually at last years frag fest. Didn't you guys win a frag tank?


Edited by speyside712 - January 15 2013 at 9:06am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ClownFishAddict Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 9:07am
slide about 3-4 inches of air tubing into the hole you drilled. or just call me.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote speyside712 Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 9:12am
Oh ok I will try out the airline tubing, I didn't think of that.  It seems like the size of the hole make quite the difference so I will test that out when I get home today.  Should the airline tubing end underneath the water level?  And should it plug the hole i drilled completely, or should there be any space around the tubing for extra air to escape?
 
Thanks!
 
I also dont have a cover over the overflow pipe intake at the moment, so its just an open pvc pipe.  I imagine a turbo snail would clog that in about 1 day if I left it that way lol.  I'll add the attachment in the picture you posted, that looks like the best way I would imagine.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ClownFishAddict Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 9:17am
Should fit snug and allow air to travel freely down the tubing. it should end about 1/2 inch below water level but you just have to play with it till it stops the gurgling sound.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote speyside712 Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 9:23am
OH! i was thinking air would be coming out of this hole, that was getting pulled in by the syphon, i understand now, ok I will try that first thing tonight after work.  Thanks again.
So now that i have done some research it seems like the best way would have been to use both drilled holes for overflows of different heights and then have the return come up over the back of the tank.
 
Could I use a T adapter to split my 1 overflow? and then put each intake at a different level, regular and emergency?  Or would this accomplish nothing, because i couldnt have a full syphon because they are attached...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Fatman Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 10:17am
No, the purpose of two is as a backup for the second.  You're using the same plumbing if you just split it and you will get flooded one day.  Best just to leave the Durso or get a third hole drilled.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote speyside712 Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 11:44am

I can't think of a way where I could get flooded with my current Durso set up.

Power failure  - overflow stops flowing in about 10 seconds when pump turns off, and the return is high enough that a syphon only takes out about a half inch out of the display.
overflow gets clogged - the pump runs out of water within about 30 seconds due to a bubbletrap in the sump, and only a small compartment of water available for the pump to push.  This would probably burn out my pump running dry, but at least it wouldnt flood the house.
 
What other problem could happen that would cause a flood fatman?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bryce Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 12:04pm
"the pump runs out of water within about 30 seconds due to a bubbletrap in the sump, and only a small compartment of water available for the pump to push." - depending on the display tank normal water level, 30 seconds is still a few gallons on the floor/ all over your electrical potentially (i.e. Fire), at least in my system it would be or your dry running pump starts one (not that I have tested that but only way to tell for sure would be to run your pump dry for a few hours which I dont think you want to do). This being said I initially set up my 65g with a durso with a valve on both the drain and return and had the noise. I found that if you throttle back the return flow and the drain flow with the ball valves it will quite it down if you find a proper "balance" but could be bad for your pump depending on the model (some pumps also are adjustable - mine was) but still I ended up going with a "Herbie" set up with two drains, one full siphon, one emergency/skimming and I plumbed the return over the back of the tank. Silent.
I set mine tank up in garage 1st and actually tested every possible failure (other than cracking the tank LOL) to be sure all my assumptions about what would happen in case of a power outage/ drain clog, pump failure, skimmer restart after power failure when sump water is much higher, etc were correct.

Edited by Bryce - January 15 2013 at 12:33pm
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 1973Ford Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 12:27pm
When I had that tank I had it setup with a herbie and brought the returns over the back of the tank.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Fatman Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 12:45pm
I'm thinking of if you were to split a single drain into two to make a Herbie. Part of the Herbie setup is having a ball or gate valve on the drain to tune it to full siphon which makes it quieter, it you use a single drain line split and have a crab lodge in the partially closed drain valve you will have a flood.  I have a durso in my display and a ball valve so I can shut if off "just in case".  I leave the valve open all the way.  When I change my filter socks I pick several crabs and snails out of it.  If the valve were closed to tune the drain, I'd have had a flood.

I have an appointment with my son at 7:00 tonight, but will be available before or after if you want to stop by and see.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote speyside712 Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 1:48pm
Originally posted by 1973Ford 1973Ford wrote:

When I had that tank I had it setup with a herbie and brought the returns over the back of the tank.


Oh hey are you the guy I bought the tank from?  Thanks again! Great deal! I ended up buying all new plumbing.  I used only 45 degree elbows on the entire return line because I've heard 90's can restrict the flow too much and possibly generate a leak overtime.

I've cleaned the tank and sump out, painted the stand and canopy, switched out the lights for a 250 halide fixture instead of the 150's. Its looking great so far!  That skimmer is a beast too, thanks again.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote speyside712 Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 1:53pm
I have it set up in my garage now to test everything out so i'm open to any ideas.

I have tried plugging the overflow and killing the return pump and neither way causes a flood.  I haven't tested my pump dry to see what happens (possible fire?) but i would prefer not to do that, considering it was pretty expensive and that would probably burn it out.
Its an out of the water, sump drilled on one end, type design.

Fatman i'd like to check out your setup and get some in person advice, that would be awesome. PM sent
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 1973Ford Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 1:55pm
Yeah you bought it from me. Sounds awesome you should do a build thread on it if you need help I can stop by.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote speyside712 Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 2:01pm
Cool thanks again.  Ideally I probably should have done a herbie like you now that I have researched it a bit, with the overflow(s) coming up over the back of the tank.  But I really wanted to be able to back the tank up all the way to the wall so I was hoping I could have both the return and the overflow drain inside the overflow box.

Hey random question, which compartment did you have the skimmer in, on the end or in the center?  My overflow is coming into the center compartment, so the one on the opposite end from the return pump doesnt get much water movement, i was thinking that should be the refugium?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 1973Ford Quote  Post ReplyReply Direct Link To This Post Posted: January 15 2013 at 2:16pm
I had my filter sock and skimmer in the first part than the fuge your skimmer should go before the refugium you can text me at 801 510 3265.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote laynframe Quote  Post ReplyReply Direct Link To This Post Posted: January 16 2013 at 7:31am
You can still do a herbie with 2 holes in your overflow. Do one hole as your full syphon and the other as your emergency overflow. Then take your return from your pump up the back of your tank and into the tank. Also if you keep the durso it sounds like its too high in the overflow. I would lower it 3 inches.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote speyside712 Quote  Post ReplyReply Direct Link To This Post Posted: January 16 2013 at 9:09am
Yeah I've considered that.  The tank is against a wall that has hallways on both sides of it, so I would really prefer that it was flush against the wall, without any plumbing visable. Because you can see behind the tank when you walk past.
 
This is why I was hoping I could have all the plumbing enclosed inside the overflow box.
 
Are the advantages of a herbie great enough to abandon this hope of having it flat against the wall?
 
Otherwise I think I will lower the intake on the overflow drain as you suggested, and place some airline tubing through a hole drilled in the top of the cap, to lessen the noise and hope that works better.
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